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Why Choose DeltaMAXX Nanofiber Dust Collector Cartridge Filters ?

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Why Choose DeltaMAXX Nanofiber Dust Collector Cartridge Filters ?

At Imperial Systems, Inc. we know that checking up on your dust collector’s performance can often be a lost thought, unless your dust collector is consistently giving you fits. In order to make your life easier, we have manufactured the most cost effective, dust collector cartridge filter in the industrial dust collection industry. Our DeltaMAXX NanoFiber Dust Collector Cartridge Filters are designed to over-achieve while reaching maximum performance inside of your dust collector. Our goal is to sell you the best dust collector cartridge filter we can at a fair price. 

Here are 10 reasons why DeltaMAXX Dust Collector Cartridge Filters will work for you:

1. With 99%+ efficiency on 0.3-0.4 micron particulate our cartridge filters provide maximum filtration resulting in the best performance in cartridge-style dust collectors

2. Compared to our competition, our nano-fibers are 50% smaller resulting in an industry high MERV 15 efficiency rating.

DeltaMAXX dust collector cartridge filters

 

3. Our surface-loading technology with nano-size inter fiber pores allow caked dust to easily pulse off of the surface layer keeping the filter media clean.

4. Less pulse cleaning + Less Filter Stress = Longer filter life

5. Longer filter life means fewer filter changes and less downtime – saving you money!

6. Reduced Outlet emissions = Cleaner Air

7. Less compressed air consumption for pulse jet dust collectors.

8. Flexibility – nanofiber can be applied on all kinds of dust collector filter media including cellulose, spunbond, and synthetic media resulting in improved cartridge filter media.

9. DeltaMAXX Replacement Dust Collector Cartridge Filters are made for all brands of industrial dust collectors.

10. We carry a large stock of our manufactured DeltaMAXX Dust Collector Cartridge Filters resulting in timely shipping to your establishment.

 

Check out our DeltaMAXX Dust Collector Cartridge Filter webpage as well as our Case Studies and Testimonials regarding our cartridge collector filters.

Cartridge Filter Cleaning: is it worth it?

Does having your dust collectors cartridge filters cleaned make sense? We have been interested in having our cartridge filters cleaned instead of replacing them with new ones. This has been a topic for discussion around here for a while since we not only use cartridge filters for our welding, plasma and grinding operations, but we also manufacture and market them as a product for most brands of dust collectors. At first glance the concept seems to make sense so we decided to have an open forum discussion about the differences and below is a list of questions and answers that we came up with regarding the topic.

Please be sure to leave a comment and subscribe to our blog!

 

Q: Does cleaning your filters have an effect on the original filters emission throughput?
A: When we sell our filters we sell them with a manufactures guaranteed emission statement. This statement is based on the performance of new filters that have been tested in a laboratory. We cannot offer an emission statement once they have been mechanically cleaned outside of the original dust collector.

 

Q: Does the cost to clean the filters outweigh the cost to replace them?
A: It is hard for us to put a solid number on this question. Our concerns would be related to the following costs; freight, damaged filters from shipping and handling, labor, storage for a spare set of filters, clean up from excessive handling of dirty filters, pre mature failure to your HEPA filters from less efficient filters, etc… If you take a 10 cartridge dust collector and estimate the cost of new filters to be $2,000 and start subtracting the costs listed above you might have a hard time justifying it.

 

Q: Is there a danger that re-installing your cleaned used cartridge filters could harm your employees or cause a negative impact on your operation?
A: Most cartridge filters today are designed to work in the OEM’s dust collector with the original factory cleaning system. If you take the spent cartridge filters out and try to mechanically clean them you may jeopardize the integrity or the filter media. This can fracture the substrate especially if there is a NANO fiber treatment on the filter. With a damaged filter you are at risk of contaminating the air stream potentially causing harm to your workers and your process. This issue will show up very fast if you have a broken bag detector in line or a bank of HEPA filters after the primary filters.

 

Q: Is excessive handling dirty filters a good idea?
A: If you have ever changed out a set of filters on your own you will find that it can be a less than desirable job. Even when you have a simple tool free filter change out system like the CMAXX, it can be a lot of work. Besides that fact the no one likes to handle dirty filters, there is always a risk of putting a hole in one of the filters from handling. Not to mention that finding a filter with a hole in it can be a major job in itself.

 

Q: Will using cleaned  cartridge filters meet my DEP / OSHA permits?
A: Our filter emissions are based on using new filters. If you remove our filters and clean them with anything othe r than the cleaning system that is supplied with the dust collector, our emission statement no longer applies and cannot be used for DEP / OSHA permits.

 

Q: Is it necessary to use a cartridge filter cleaning machine or have our filters cleaned by a third party if we have a built in cleaning system on our dust collector?
A: No. If you have a built in cleaning system on your dust collector and you are properly cleaning it there is no need. Most dust collection systems have the ability to do both “online” and “offline” cleaning. Online cleaning is done while the system fan is running and can be either continuous or set to clean at a certain differential pressure. The offline cleaning feature is the most effective method of cleaning. This type of cleaning is done once the main system fan is shut down allowing the reverse air to purge the dirty filter for a given time or until the filter is clean. This is essentially what a filter cleaning company s or a filter cleaning machine does without mechanically shaking the filter. We manufacture a controller that can be added to any dust collector with a reverse pulse cleaning system to give you this added benefit.

Common Industrial Dust Collection System Problems: Cartridge Filter Failure

Does checking up on your industrial dust collection system cross your mind daily? Probably not. In fact, it is probably the least of your worries unless, of course, the  dust collector system is running poorly.

Imperial Systems DeltaMAXX Replacement Filters are cost-effective and highly efficient replacement nanofiber dust collector filters. We serve most all brands of industrial dust collectors.

Some common issues that relate to industrial dust collector filters we have come across are:

  • Companies are tired of having to change clogged filters several times a year. Which means the system goes down causing production problems.
  • Not being a top priority of the customer service department as well as dealing with long lead times can be straining to your business relationship.
  • Premature filter failure can cause you to go back to buying from the OEM.

At Imperial Systems we work hard to please all of our customers. Whether you’re purchasing the minimal amount of filters or an abundance of dust collector filters. We expect to hold our relationships intact and give you confidence in our company.

Check out our Case Studies and Testimonials for more reviews of our manufactured dust collection equipment.

 

industrial dust collection system

Imperial Systems Filter Cross Reference Page

Imperial Systems, Inc. new cartridge filter cross-reference page is now up and running on the new website. The cartridge filter cross-reference page offers easy navigation to all part numbers and specifications for replacement cartridge filter manufacturers.

DeltaMAXX Replacement Cartridge Filters by Imperial Systems, Inc. deliver the longest filter life, cleanest air and the greatest cost savings. The purpose of the filter cross-reference page is to show the diversity of the company’s DeltaMAXX Replacement Cartridge Filters, while giving the customer easy access to filter part numbers and specifications.
Imperial Systems, Inc. goal is to inform the reader of all of the information necessary to make an educated purchasing decision. The company is so confident in their DeltaMAXX Replacement Cartridge Filters, that they’ve made all information about their replacement cartridge filters to be up-front and easily accessible.

The DeltaMAXX Replacement Cartridge Filters are widely considered one the most reliable dust collector cartridge filters in the industrial dust collection business. DeltaMAXX Replacement Cartridge Filters contain the most advanced NanoFiber Technology, the best filtration efficiency in the industry, the best surface loading technology and the highest quality pleated media. DeltaMAXX

Imperial Systems, Inc. is among the top dust collection equipment manufacturing businesses in North America. The company’s values are built on designing and installing custom industrial dust collection systems with the strongest, most durable, fabrication to meet our customer’s needs.

Imperial Systems, Inc. also manufactures industry leading products, engineered for outstanding quality, safety and value. Maintaining a large inventory of their manufactured dust collection equipment, Imperial Systems guarantees shipments for most products within 24 hours of the order.