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Blog: Imperial Systems Approach to Dust Collection

Energy Cost Savings Through Your Dust Collector

HOW YOUR DUST COLLECTOR CAN PAY FOR ITSELF

Installing a dust collection system (or updating an old one) is a big investment. Safety, health, and compliance are all important reasons to do so.  Will energy cost savings with this investment benefit your company in the long run? When a company is looking at spending that kind of money, it helps to be able to talk about a more immediate return on your investment.

 

The good news is that your new system can pay for itself in as little as two years by saving you a lot of money on heating and cooling costs.

energy cost

It’s hard to put a dollar amount on employee health, but it’s easy to put a dollar amount on how much you spend heating and cooling your building. If you’re spending that money and then venting heated air outside the building, you’re effectively blowing money out the window.

 

Many of our CMAXX systems have paid for themselves within two years just in energy cost savings. And they will continue to save their owners money for many years of service. Some companies have even been able to find energy conservation incentives that save them money on the immediate cost of a system.

 

Recirculating air back into the facility can be an excellent cost-saving measure, but only if it doesn’t compromise the health of people working there. This means that the recirculated air has to be completely clean and safe.

 

If you’re planning to recirculate air, it’s important to make sure that your system is equipped to handle the type of dust you’re producing. Particles from welding fumes and laser or plasma cutting smoke can be as small as half a micron. This usually requires a filter with a rating of at least MERV 15, meaning it is more than 95% effective for particles down to 0.3 microns. If there might be dangerous or highly regulated materials (such as hexavalent chromium) in the dust, a HEPA filter may be necessary for air that’s going to be returned inside.

 

Besides the savings on energy costs, a system that recirculates air can actually be more efficient. In some ambient systems, the clean air enters at the level where people are working, which moves the dirty air out of the work area and toward the collector. These types of systems are very effective at filtering the air in larger spaces.

 

If a dust and fume collector is something you’re going to need anyway, the tremendous savings in  your energy cost might be what it takes to get that project into the budget. After all, those heating and cooling cost savings will go back into the budget year after year, and that’s something everyone likes to hear.