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Replacement Dust Collector Cartridge Filters

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Replacement Dust Collector Cartridge Filters

Need replacement dust collector cartridge filters?  Think Deltamaxx™!

A metalworking plant requires the use of quality dust collector systems, and efficient industrial dust collector filters to protect metal fabricators from the dangers they face daily.  What are your essential needs when looking for replacement filters for your dust collector?  As a metalworking business owner your needs are simple. You want replacement dust collector cartridge filters that will give you the security you need while providing you with the savings you want.

In the last 30 years, there have been over 700 injured and 119 deaths due to combustible dust incidents in all forms of manufacturing according to the U.S. Chemical Safety Board.  In order to combat such tragedies, we go above and beyond the safety guidelines established by the Occupational Safety and Health Administration (OSHA) and the National Fire Protection Association (NFPA). Imperial Systems has spent 15 years of our business innovating dust collector industrial filters, and we continue to improve in order to stay one step ahead of your needs.

The Advantage of our DeltaMAXX™ Replacement Dust Collector Filters

  • Up to Twice the Filter Life
  • Advanced NanoFiber Technology
  • A Superior MERV 15 Filtration Efficiency
  • Lower Operational Mass Emissions
  • Less Pulse Cleaning
  • Highest Quality Pleated Media – 99.9% Efficiency .3 to .5 Micron
  • Best Surfacing Loading Performancereplacement dust collector cartridge filters

While these advantages are certainly impressive, how does it translate into the safety and savings you need for your metalworking business?

The nanofiber technology that is used in our filters stops submicron particles from entering and becoming embedded into the media beneath the nanofiber. This gives our filters a higher efficiency rating due to the nanofiber technology being 50% smaller than competitive fibers, thus improving our DeltaMAXX™ filters filtration (.3-.5 Microns).  This allows for a lower resistance to airflow due to our impressive surface loading technology and enhanced dust cake release.

Metalworkers benefit from the added safety of our surface loading technology by reducing their exposure to toxins. The best surface loading technology has less dust build up. Less buildup of dust requires fewer pulses, and fewer pulses means reduced emissions and fewer safety hazards.

With our filters requiring fewer pulses this decreases the stress they are under and increases the life of the filter. In fact, our DeltaMAXX™ industrial dust collector filters pulse up to 94% less often than our competitors. The advantages of our DeltaMAXX™ filters give you longer filter life, increased efficiency and increased savings.

Contact one of our professional, knowledgeable team members to discover all the benefits of Deltamaxx™ replacement dust collector cartridge filters!

Energy Cost Savings Through Your Dust Collector

HOW YOUR DUST COLLECTOR CAN PAY FOR ITSELF

Installing a dust collection system (or updating an old one) is a big investment. Safety, health, and compliance are all important reasons to do so.  Will energy cost savings with this investment benefit your company in the long run? When a company is looking at spending that kind of money, it helps to be able to talk about a more immediate return on your investment.

 

The good news is that your new system can pay for itself in as little as two years by saving you a lot of money on heating and cooling costs.

energy cost

It’s hard to put a dollar amount on employee health, but it’s easy to put a dollar amount on how much you spend heating and cooling your building. If you’re spending that money and then venting heated air outside the building, you’re effectively blowing money out the window.

 

Many of our CMAXX systems have paid for themselves within two years just in energy cost savings. And they will continue to save their owners money for many years of service. Some companies have even been able to find energy conservation incentives that save them money on the immediate cost of a system.

 

Recirculating air back into the facility can be an excellent cost-saving measure, but only if it doesn’t compromise the health of people working there. This means that the recirculated air has to be completely clean and safe.

 

If you’re planning to recirculate air, it’s important to make sure that your system is equipped to handle the type of dust you’re producing. Particles from welding fumes and laser or plasma cutting smoke can be as small as half a micron. This usually requires a filter with a rating of at least MERV 15, meaning it is more than 95% effective for particles down to 0.3 microns. If there might be dangerous or highly regulated materials (such as hexavalent chromium) in the dust, a HEPA filter may be necessary for air that’s going to be returned inside.

 

Besides the savings on energy costs, a system that recirculates air can actually be more efficient. In some ambient systems, the clean air enters at the level where people are working, which moves the dirty air out of the work area and toward the collector. These types of systems are very effective at filtering the air in larger spaces.

 

If a dust and fume collector is something you’re going to need anyway, the tremendous savings in  your energy cost might be what it takes to get that project into the budget. After all, those heating and cooling cost savings will go back into the budget year after year, and that’s something everyone likes to hear.

Aftermarket Customer Service Matters

We hear it every day from customers.  Aftermarket customer service from other companies that sell replacement filters is not always a pleasant experience.   These customers come to us because they’re tired of automated phone menu systems, messages that never get returned, and questions that never get answered. If you’re ready for a better filter purchasing experience, Imperial Systems is the logical choice.

“Your customer doesn’t care how much you know until they know how much you care”. – Damon Richards

This could not be more true of our philosophy.  While you know that Imperial Systems custom-designs and manufactures the best dust collectors in the industry, you should also know that we  have a dedicated aftermarket team ready to assist you. Whether you need spark traps, replacement airlock parts, or new DeltaMAXXTM filters, our team will be with you all the way.  From finding the right part to making sure you’re satisfied with your order.

When you work with Imperial Systems, you’re not just a number, you are a priority! One of our aftermarket customer service professionals will manage your account, and will make sure you always receive a prompt, personal, and helpful response to all of your needs. You’ll always know exactly who to call.  You won’t have to explain what you need every time you call us because we already know who you are!

Here are a just a few of our aftermarket professionals committed to providing you with the best service in the industry.

Aftermarket customer service team

Rebecca, Justin, and Patrick

When you call us for your filters or other aftermarket needs, one of us will be there, in person, ready to return your calls, answer your questions, and solve your problems with the kind of personal attention your business deserves. You treat your customers like they matter. Come and work with the aftermarket sales team who treats you like YOU matter.  Call today at 800-918-3013!

 

Common Industrial Dust Collection System Problems: Cartridge Filter Failure

Does checking up on your industrial dust collection system cross your mind daily? Probably not. In fact, it is probably the least of your worries unless, of course, the  dust collector system is running poorly.

Imperial Systems DeltaMAXX Replacement Filters are cost-effective and highly efficient replacement nanofiber dust collector filters. We serve most all brands of industrial dust collectors.

Some common issues that relate to industrial dust collector filters we have come across are:

  • Companies are tired of having to change clogged filters several times a year. Which means the system goes down causing production problems.
  • Not being a top priority of the customer service department as well as dealing with long lead times can be straining to your business relationship.
  • Premature filter failure can cause you to go back to buying from the OEM.

At Imperial Systems we work hard to please all of our customers. Whether you’re purchasing the minimal amount of filters or an abundance of dust collector filters. We expect to hold our relationships intact and give you confidence in our company.

Check out our Case Studies and Testimonials for more reviews of our manufactured dust collection equipment.

 

industrial dust collection system