by Imperial Systems | Apr 7, 2016 | Dust Collection Filters
Discover the vast benefits of ServiceMAXX from Imperial Systems for all your dust collection needs
When quality is of the utmost importance, the continuing clients of Imperial Systems know that their dust collection equipment and servicing is reflective of a commitment to outstanding, high quality products and offerings to keep buyer’s employees and businesses safe from pollution, unsafe work environments, and the potential dangers faced by those who are employed in the metalworking industry.
Dust collection equipment offered by Imperial Systems such as the CMAXX™ Dust Collection System and the DeltaMAXX™ Cartridge Filters are designed to provide many years of air filtration and air pollution control. Cleaner air means a healthier workplace environment––decreasing employee and production downtime. Using advanced and superior technology to provide our clients with the highest-quality pollution and particulate control is what Imperial Systems does best.
Paired with our solutions to manage dust collection in the metalworking industry, we provide dedicated and knowledgeable maintenance services through ServiceMAXX, a program which provides high quality, worry-free maintenance of your dust collection system and most importantly, your investment in a safe working environment free of particulates. Our experts will guide you in evaluating the equipment you have and design a customized and regularly scheduled maintenance program to give you best return on your dust collection system all year round.
At Imperial Systems, we are dedicated to helping metalworkers like you ensure the safety of your employees and efficiency of your workplace with ServiceMAXX. Keeping a maintenance schedule ensures that your dust collection equipment stays up-to-date and that no issues go unnoticed between checkups.
Below are the comprehensive points of our ServiceMAXX program:
- Priority over non-contracted service customers
- Enhances performance from a machine that is properly adjusted and calibrated
- Operating budgets are more accurate due to knowing the cost of maintenance
- Reduces the risk of downtime productivity loss
- No need to stop your production––Our trained ServiceMAXX Service Technicians handle it all
- Program available throughout the continental US
- Lower operating costs with scheduled maintenance vs. unplanned breakdowns
Proper preventative maintenance on your CMAXX™ Dust Collection System through the ServiceMAXX program will ensure both the cleanest air possible and maximizing the life of the equipment you’ve invested in.
What Does ServiceMAXX Include?
Now that we’ve discussed the high-level benefits of the ServiceMAXX program, here are the specific offerings Imperial Systems can provide for proper care of your dust collection system.
It’s important to remember that these services are designed primarily to save you time, money, and headaches while you’re making the most of your dust collection system:
- Visual inspection of internal components
- Airlock inspection if applicable
- Filter replacement and tube sheet cleaning (with purchase of filters)
- Observe and verify proper machine operation
- Identify needed parts
- Recommend maintenance
- Identify components nearing the end of life
- Calibration, tune-ups and updates
- Visual inspection of duct
- Free telephone support
As evidenced above, the level and quality of service provided in the ServiceMAXX program reflects our commitment to making lasting client relationships and utilizing our experience and knowledge to better serve our clients and their commitment to providing a pollution and particulate-free working environment for their metalworkers.
Why You Can’t Afford the Time or the Effort of Not Having ServiceMAXX
In the metalworking industry especially, it’s important to place the safety of your employees above all else, and proper preventative maintenance can do a lot to relieve the stress of not knowing whether or not your system in functioning at full efficacy.
The cost of not taking extra care of your investment could be dangerous not only to your employees’ working environment but also your bottom line and return on investment. A scheduled ServiceMAXX™ program for your company is a common sense approach to managing your investment in the highest quality dust collection products.
Our team of experts will be able to diagnose and solve problems if they ever arise. There’s no one else with better knowledge than Imperial Systems on how to handle issues ranging from the ordinary to the severe.
No one likes an unplanned equipment breakdown. Most often, breakdowns like these don’t happen at random but are instead an cumulative result of everyday use over years. Businesses that forgo a comprehensive maintenance program often spend more money on expensive repairs, or, if the problem is not addressed promptly, a need for an entirely new system.
By having a regularly scheduled maintenance program like Imperial System’s ServiceMAXX, you can worry less about the safety of your work environment and more about the core functions of your business. Everything from elevators to automobiles have mandatory inspections in order to ensure safety so why shouldn’t your dust collection system?
Your metalworking business is not like those of other industries where the environment is not at increased risk of combustible dust or air pollution. It is vital that you act on your promise to the utmost safety and reliability of your dust collection equipment. Choosing ServiceMAXX is an extra investment but a necessary one over the long-lasting life of your dust collection system.
Choose Imperial Systems Today
https://www.isystemsweb.com/
If you haven’t yet decided whether or not to utilize the ServiceMAXX program, contact Imperial Systems today for a consultation at 800.918.3013 or learn more by emailing us at info@isystemsweb.com.
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by Imperial Systems | Apr 6, 2016 | Uncategorized
Watch out for the dangers of high velocity oxy-fuel spraying.
High velocity oxy-fuel spraying is one type of thermal spraying technique that is used for the production of metallic and corrosive resistant coatings on materials, such as ceramic and metallic layers. High velocity oxygen fuel coating is a mixture of gaseous of liquid fuel and oxygen that is put into a combustion chamber where it combusts constantly. A powdered stock is then fed into the gas stream where the powder partially melts and then is sprayed onto the substrate.
Industries such as the food processing industry, agricultural, and medical industry use high velocity oxy-fuel spraying coating to add a better wear resistance on medical tools, agricultural or construction vehicles and decrease corrosion in these same items. The resulting benefits of high velocity oxygen fuel coating are many for these industries, but the dangers of high velocity oxy-fuel spraying lies in the manufacturing process.
What Are the Dangers of High Velocity Oxy-Fuel Spraying?
Because thermal spraying or high velocity oxygen fuel spraying atomizes molten metals it poses hazards to the operator through dust and fumes according to the Fabricators & Manufacturers Association, Intl. Other small metal particles have the potential to ignite and causes explosions, and sprayed metals such as nickel and chromium are known carcinogens. Thermal spraying operators can contract a fever type reaction called brass chills if they are exposed to toxic fumes from copper alloys, zinc, or bronze.
So what’s the answer to protecting the high velocity oxy-fuel spraying operators health and safety? The Occupational Safety and Health Administration suggests fitting your metalworking facility with high quality dust collection and ventilation systems to provide the operators with a safe and pollution free environment.
At Imperial Systems, our CMAXX™ Dust Collection Systems have provided a safer environment for the metalworking industry for over a decade. The CMAXX™ System has been designed with 10% more filter media, and an innovative PD Technology for maximum cleaning performance. Not only does the CMAXX™ Dust Collection System give you twice the filter life, but the internal area of our dust collection system offers 20% more surface area around the cartridge filters causing more dust to drop in the hopper before attaching to the filters. The CMAXX™ offers many more amazing features such as:
- Increased Cleaning Power with an Energy Efficient and High-Performance Manifold Mounted Pulse Valves.
- Up to 40% More Cleaning Power.
- Vertical Cartridge Design
- 20% Lower Internal Velocities
- Particulate and Dust are More Evenly Distributed Throughout the Filters
If you’re looking for quality and safety for your thermal spray coating process, contact Imperial Systems today!
High Velocity Oxy-Fuel Spraying | High Velocity Oxy-Fuel Sprayings
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by Imperial Systems | Apr 4, 2016 | Uncategorized
Learn how to avoid dust combustion at your metalworking facility.
The metalworking industry is familiar with the perils of having polluted, particulate-ridden air. According to the Occupational Safety and Health Administration the following 5 elements can cause a devastating blow to any manufacturing plant:
- Fuel – Combustible Dust
- Ignition Source – Sparks
- Oxygen
- Dispersion of Dust Particles
- Confinement
So what is the solution to preventing an instantaneous combustion from dust along with the other threatening elements to your facility? The right answer is to install one of North America’s top quality laser and fume extraction systems. The better answer is to install the top quality CMAXX™ Dust Collection System with an in-line spark trap from Imperial Systems.
The Benefits of An In-Line Spark Trap
What’s the purpose of an in-line spark arrestor?
Imperial Systems in-line spark traps are meant to be the first line of defense in preventing potential dust explosions. An in-line spark trap prevents potential fire hazards by containing the spark before it finds its way to the combustible dust or any other potential fire hazard in the main unit of your dust collection system.
Take into account these number when considering the purchase of an in-line spark trap:
- Metal dust accounts for 20% of the explosions that occur nationwide
- 7% of ignitions sources are caused by fabricated metal
- 8% of ignition sources are caused by Primary Metal
When going over the pros and cons of purchasing the CMAXX™ system there really are no cons. Your fume extraction system is a preventative measure to ensure the safety of your metalworkers. The in-line spark trap is just another form of insurance that will neutralize the threat of a fatal explosion.
What Else Does the CMAXX™ Dust Collection System Offer?
The CMAXX™ Dust Collection System has 10% more filter media than other same-sized vertical cartridge collectors. The internal area of the CMAXX dust collector system offers 20% more area around the cartridge filters causing more dust to drop in the hopper before attaching to the filters.
- Space Saving – Low Profile Design, Small Footprint
- Vertical Cartrige Design – Longer Filter Life
- Best in Class – Internal Velocities are 20% Lower
- Military Grade Door Latches. No Truck Trailer Hardware.
- 15 Year Manufacturer’s Warranty
- Lowest Internal Velocities from a Larger Housing – Longest Filter Life
- Graphite Industrial Enamel: Corrosive Resistant Paint; Inside and Outside
- Energy Efficient, High-Performance Manifold Mounted Pulse Valves – Increased Cleaning Power
- Tool-free, Heavy Duty Filter Door – Less Service Time
- Modular Design – No External Bolts on Dirty Air Plenum – Less Chance for Water and Air Leaks
- Heavy Duty 7 & 10 Gauge Construction; Nickel Plated Hardware
- Air Pressure Gauge on Compressed Air Manifold
- High Efficiency – Cleaner Plant Air
- PD Technology – Up to Twice the Filter Life
- Factory Assembled Air Header and Top Section – In Most Cases, Hopper and Legs Ship Disassembled
- No Internal Frame on Dirty Air Plenum – Fewer Internal Ledges for Material to Build Up
For more information on our in-line spark arrestors or our CMAXX™ Dust Collection System contact Imperial Systems today!
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by Imperial Systems | Mar 25, 2016 | Uncategorized
Don’t let the sparks fly in your metalworking facility. Employee safety is a top priority at Imperial Systems
All across the globe, metalworking plants have seen an overwhelming amount of damage and fatalities caused by explosions and fires that could’ve been prevented with quality spark traps, or spark arrestors, and dust collection systems.
The problem that is seen in the metalworking industry is when a spark finds its way into the main component of a dust collection system causing the ignition of combustible dust, which causes devastating damage to the lives of metal fabricators and metalworking plants.
The National Fire Protection Association has a comprehensive guide on the control of ignitions sources to prevent explosions (NFPA 654):
- The use of proper electrical equipment and wiring methods.
- The control of static electricity.
- The control of sparks, open flames, and smoking.
- The control of mechanical sparks and friction.
- The use of separator devices to remove foreign materials capable of igniting combustibles from process materials.
Consider that 7% of ignitions sources are caused by fabricated metal, while metal dust accounts for 20% of explosions. It seems surprising then that spark arrestors are often overlooked as a necessary device to help prevent explosions in the metalworking industry. The initial thought is that an efficient high quality dust collection system, efficient filters, and implementation of the safety standards set by OSHA and the NFPA will be enough to prevent fires and explosions from occurring. But consider the lives at stake, and the overwhelming cost of damage to your metalworking facility when the solution to preventing fires and explosions was purchasing efficient spark traps.
In-Line Spark Traps From Imperial Systems
- A simple installation: Our unique spark trap system does not require upkeep from their providers, meaning they are hassle-free in addition to being simple to install. They do not require any moving parts or additional welding.
- Optional sizes and features: You can choose between a carbon and stainless steel finish. In addition, you can choose to include raw inlets and outlet edges to your spark traps.
- Customized fit: With both horizontal and vertical configuration options, an Imperial Systems arrestor can be aligned to your collector without fail.
By now, you understand the importance of incorporating spark traps in your current dust collections system. At Imperial Systems, we don’t want safety to be a hassle. So we’ve made our spark arrestor easy to purchase and easy to install into any system.
Contact Imperial Systems today at 800.918.3013 or learn more by emailing us at info@isystemsweb.com to discuss the right spark arrestor for you.
Spark Traps | Spark Trap
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by Imperial Systems | Mar 24, 2016 | Uncategorized
Minimize risk and increase safety with Imperial Systems!
At Imperial Systems, we understand choosing the right dust collection system for your metalworking plant isn’t a decision taken lightly. There are countless hours poured into the right dust collection system, why it’s the best dust collection system, and how each dust collection system and company compares to the rest.
The dangers involved in the metalworking industry come as no surprise to those who work in it day in and day out. Metalworkers step into a metalworking plant fully aware of what can go wrong, but what if you could give them reassurance with a dust collection system coupled with filters that are capable of deflagration isolation while stopping a flame front.
Our CMAXX™ Dust Collection System together with our DeltaMAXX™ IDA (In-Line Deflagration) Cartridge Filters can provide you with the advanced features you need and the safety you deserve!
Deflagration Isolation and More Advanced Features of the DeltaMAXX™ IDA Filters
The hazards of a machine malfunctioning, dust, fumes, or sparks can present serious safety risks to your business and your employees. The purpose of our DeltaMAXX™ In-Line Deflagration filters is to prevent disastrous fires or explosions from taking lives, and decimating your metalworking business. Without the IDA’s advanced and innovative technology the effects of an untamed flame front and the inability to isolate a deflagration could be disastrous!
Here’s how the certified technology of our CMAXX Dust Collection System and DeltaMAXX™ IDA (In-Line Deflagration Arrester) Cartridge Filters work.
In order to ensure our DeltaMAXX™ IDA Cartridge filters were capable of stopping a flame front we had a third party test the CMAXX™ Dust Collection System multiple times. Our numerous tests proved that the DeltaMAXX™ IDA Cartridge Filters were capable of a deflagration isolation and stopped a flame front test after test after test. We knew the DeltaMAXX™ In-Line Deflagration filters could stop a flame front, but we had to look further than that. Yes, it stopped the flame front, but was there any damage to any other portion of the dust collection system? The answer is NO! Not only was the DeltaMAXX™ IDA Filter able to stop the deflagration but there were no traces of sparks or flames down from the filters or the clean air plenum!
The testing continued to see how effective the CMAXX™ Dust Collection System was without explosion venting. We wanted to see if the body could withstand a deflagration isolation of cornstarch at 185 KST with pressures exceeding 4 PSI. The explosions diverted through the filters, the internal cages of the filters remained in perfect shape, and the seals were not deformed or melted.
CMAXX™ and DeltaMAXX™ IDA Filters – the security you need for your metalworking business!
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