by Imperial Systems | Mar 19, 2016 | Uncategorized
Reduce emissions with our DeltaMAXX™ replacement cartridge filters!
What are you looking for in a quality cartridge filter replacement? With any search for the perfect filter, you’re looking for a replacement cartridge filter that improves the efficiency of your dust collection system, reduces the change-out frequency which saves you time and money, and the capability to customize the cartridge filter to your dust collection system.
Nearly three years ago Forbes named metalworking as #5 on their list of deadliest jobs in America. At Imperial Systems, we know the hazards that metalworkers face due to the fumes, dust, smoke, and sparks they work with daily. That’s why it’s important to find a cartridge filter replacement manufacturer that can provide you with the features you need to keep your metalworkers safe!
Why Make DeltaMAXX™ Your Cartridge Filter Replacement?
Longer Filter Life – Our filters have an advanced NanoFiber technology that stops submicron particles from entering and becoming embedded into the media beneath the NanoFiber. Because of our nanofiber technology this prolongs the life of our filters. Giving you what you need – twice the filter life. Longer filter life minimizes workers exposure to dust, saves on maintenance and disposal costs, and has less impact on the environment.
- Best Surface Loading Performance – Adding to the longer filter life you need is the best surface loading performance in the industry.The DeltaMAXX™ Cartridge Filter Replacement uses less compressed air due to the reduced buildup in and on the filters. Because of less buildup there are fewer pulses, and fewer pulses leads to a longer filter life.
- Highest Efficiency – Due to our highest quality pleated media our filters have a high efficiency of 99% .3 -.5 Miron. In order to perform at their peak level, average filters need time to warm up. DeltaMAXX™ Cartridge Filter Replacements have nanofiber technology that gives our filters the ability to work at their peak performance immediately!
These are the top three reasons why you should choose DeltaMAXX™ as your cartridge filter replacement, but here are a few more reasons to consider Imperial Systems cartridge filters:
- Our filters are manufactured for all makes and models of cartridge dust collectors.
- Our impressive MERV 15 Filtration Efficiency Rating!
- Lower Operational Mass Emissions
- Reduced Dust Collector Operational Costs
- Replacing the cartridge filters can be one with just one person, and can take less than an hour to replace.
If you’re in the market for a reliable, efficient, longer-lasting filter think Imperial Systems! Contact us today, and let’s get your dust collection system fitted with our DeltaMAXX™ replacement cartridge filters!
Read more
by Imperial Systems | Mar 16, 2016 | Common Industrial Dust Collection System Problems
Don’t choose sub-standard sheet metal duct fittings for your metalworking business. Save time and money by choosing Imperial Systems.
When the company first began back in 2001, Imperial Systems was strictly a fabricator of custom sheet metal duct fittings. Although Imperial Systems is now considered a manufacturer of industrial dust collectors, we are also still experts in custom duct and fitting jobs. Our pride in developing custom sheet metal duct fittings has always remained intact as we feel we are the best and most experienced in the industry with these custom jobs.
Why Choose Imperial For Custom Sheet Metal Duct Fittings?
Paired with our outstanding customer service, we manufacture only the highest quality products that are reliable, durable, and guaranteed to last. Below are a few reasons why you should consider replacing your current duct and fittings with Imperial Systems:
- Your current sheet metal duct fittings are in disrepair. Don’t let dust and fumes escape, causing your employees to be sick. Even more serious is the risk of combustion in the workplace.
- You’ve noticed your employees getting sick more often. The cause may be leaky ducts and fittings. Look into replacing your current system with Imperial Systems’ trusted products.
- Poor customer service. If you find that your current provider for sheet metal duct fittings is lacking in quality customer service, find out why Imperial Systems maintains trustworthy business relationships with our clients.
- Your system is outdated. With an updated system regulated by OSHA and NFPA standards, you can save time and money. You may also reduce a risk of an accident or hazard.
We are often called upon to take jobs focused on ducting and sheet metal in addition to the dust collection systems we are best known for. Our standard of quality applies not only to dust collection but to the sheet metal duct fittings that enhance your current system so you know you’re in good hands.
When making a purchase decision in the metalworking industry, you must take into consideration both the quality of the product being purchased as well as the effectiveness and safety for the end-user–your employees. Today’s advances in dust collection systems have lessened replacement costs and injury or death due to faulty equipment.
Ready for Sheet Metal Duct Fitting Solutions From Imperial?
Don’t let your employees risk their health due to the fine dust particles that is a common byproduct in the metalworking industry. Keep your employees healthy and your environment safe with our quality sheet metal duct design work. Our ducts and fittings can be added to any current system you have, or we can replace your system with one of our highly demanded CMAXX™ Dust Collector Systems.
If you’d like to request a quote or schedule an assessment based on your needs for a hardworking, high-quality sheet metal duct fitting which is both OSHA and NFPA regulated, get in touch with us today at 724.662.2801 or by finding out more about us.
At Imperial Systems, we specialize in advanced safety solutions you can count on.
Read more
by Imperial Systems | Mar 8, 2016 | Uncategorized
The DeltaMAXX™ advantage gives you results your desire!
A metalworking plant requires the use of quality dust collector systems, and efficient industrial dust collector filters to protect metal fabricators from the dangers that face daily. What are your essential needs when looking for replacement filters for your dust collector? As a metalworking business owner your needs are simple. You want industrial dust collector filters that will give you the security you need while providing you with the savings you want.
In the last 30 years, there have been over 700 injured and 119 deaths due to combustible dust incidents in all forms of manufacturing according to the U.S. Chemical Safety Board. In order to combat such tragedies, Imperial Systems goes above and beyond the safety guidelines established by the Occupational Safety and Health Administration (OSHA) and the National Fire Protection Association (NFPA). We’ve spent over a decade of our business innovating dust collector industrial filters, and we continue to improve in order to stay one step ahead of your needs.
The DeltaMAXX™ Advantage of our Industrial Dust Collector Filters
Up to Twice the Filter Life- Advanced NanoFiber Technology
- A Superior MERV 15 Filtration Efficiency
- Lower Operational Mass Emissions
- Less Pulse Cleaning
- Highest Quality Pleated Media – 99.9% Efficiency .3 to .5 Micron
- Best Surfacing Loading Performance
While these advantages of the DeltaMAXX™ industrial dust collector filters are certainly impressive, how does it translate into the safety and savings you need for your metalworking business?
The nanofiber technology that is used in our filters stops submicron particles from entering and becoming embedded into the media beneath the nanofiber. Giving our filters a higher efficiency rating due to the nanofiber technology being 50% smaller than competitive fibers improving our DeltaMAXX™ filters filtration by of 50% (.3-.5 Microns). This allows for a lower resistance to airflow due to our impressive surface loading technology and enhanced dust cake release.
Metalworkers benefit from the added safety of our surface loading technology by reducing their exposure to toxins. The best surface loading technology has less dust build up. Less buildup of dust requires fewer pulses, and fewer pulses means reduced emissions and fewer safety hazards.
With our filters requiring fewer pulses this decreases the stress they are under and increases the life of the filter. In fact, our DeltaMAXX™ industrial dust collector filters pulses up to 94% less often than our competitors. The advantages of our DeltaMAXX™ filters give you longer filter life, increases efficiency, reduced emissions, fewer safety hazards, and increases savings.
When you need a company that goes above and beyond the standards of metalworking industry contact Imperial Systems!
Read more
by Imperial Systems | Mar 8, 2016 | Uncategorized
Don’t let any more lives hang in the balance! Call Imperial Systems for your baghouse filter changeout.
In the food processing industry, your objective is to maintain a safe and sanitary food processing environment. The clean processing environment is critical to avoid cross-contamination of food and the safety of the employees. When you think of the food processing industry your initial thought might not be one of danger. However, the dangers that lurk in the food industry is that of combustible dust.
Within the food processing industry is grain handling where oats, wheat, corn, sunflower seeds, and barley are processed. The Occupational Safety and Health Administration says that grain handling has some of the most dangerous hazards within the industry. So how do you keep the dust and particulates under control? With Imperial Systems high-quality Bag House Dust Collector Systems, and the DeltaMAXX™ Bag House Filter Changeout.
The BRF Bag House Dust Collection System is made for dependable functioning with a seven and ten gauge construction and accurate welds. We have designed it to be reliable and convenient with easy access to maintenance features and an ability to be adaptable to any workspace. The other benefits and advantages are:
- Explosion venting that meets NFPA guidelines
- Minimal wear on parts
- Cleaning system comes with an 8-year warranty
- Explosion-proof electric motors within the clean air plenum
- Accommodates higher dust loads
- Superior cleaning system
- Strong and Precise welds
- Sprinkler System in the clean air plenum
- Minimum wear on parts
When You Need A Bag House Filter Changeout, Think DeltaMAXX™ Bag House Filters
Our DeltaMAXX™ Bag House Filters deliver the longest filter life providing your food processing plant with the cleanest air, and giving you the greatest cost savings. The Welded Seamed replacement bag filter offers the advantage of reducing the risk of fine particles leaking through the needle holes and eliminates the possibility of damage to the filter bag due to the abrasive dust that can tear apart the sewing thread at the seam.
Our welded seam replacement filter bags are produced in a more cost-effective way providing you with the savings and safety you desire. If you’re in need a sewn seamed replacement filter bags we can provide those for you as well. Need us to do your bag filter calculation? We’ll take care of it.
Imperial Systems is your baghouse filter supplier, dust collection, and air pollution control expert. We design and install dust collection systems to all manufacturing industries. If your grain handling plant is in need of an upgraded baghouse dust collection system or you’re needing to find a better quality baghouse filter changeout, contact us today.
Read more
by Imperial Systems | Mar 3, 2016 | Uncategorized
Imperial Systems is your go-to resource for safe, effective industrial dust collector systems, filters, and ductwork.
As metalworking processes and technologies have developed over time, so have the innovations in efficient dust collection equipment and design. Imperial Systems is consistently on the cutting edge of these growing needs and continues to design and manufacture products that preserve the industry’s safety and efficiency standards – including baghouse systems. Whether you are updating an older facility or investing in a new one, we have the best baghouse collector filters and systems to keep your facility safe and efficient for a long time to come.
How Baghouses Work
Baghouses are air quality control devices with fabric filters that capture or separate dust and other particulate matter. Baghouses are incredibly versatile and can be adapted for almost any dust-generating application. Their applications range from small household workspaces to large industrial facilities.
A filter bag house consists of filter media (bags) suspended inside a casing. A fan on the outside sucks in the contaminated air from the factory which flows into the baghouse and through the filters. While filtering, the bag develops a layer of particulate matter on its surface called a dust cake. This dust cake continues to build until its thickness sufficiently restricts the airflow. At this point, the bags must be replaced.
The Imperial Systems Advantage
To help meet the needs of metalworking, food and grain processing, and other applicable industries, Imperial Systems has created the BRF Baghouse Dust Collector with the following highly competitive features:
- 8-year warranty on the cleaning mechanism
- Explosion-proof electric motors in the clean air plenum
- NFPA approved explosion venting
- Sprinkler system in the clean air plenum
- 60° hopper with access door
- Top access, tool-free bag and cage removal
- Factory assembled ladders and platforms
- Large access platform
- Standard design for 25” negative pressure
- And much more!
Imperial Systems also offers DeltaMAXX welded seam replacement filter bags, the best baghouse collector filters on the market. These filters are heat sealed – reducing the risk of fine particles leaking through the needle holes and eliminating the risk of abrasive dust tearing apart the sewing thread at the seam. Their production process is also less costly than sewn seam filter bags, reducing your business expenses.
Selecting the best baghouse collector filters when replacing baghouse filter bags will increase filter life, maximize your system’s performance, and reduce downtime…all of which boosts your business’s health and bottom line. A proper bag filter calculation will ensure that the baghouse will function correctly. Regardless of the nature of your dust collection and air pollution control application, Imperial Systems, Inc. has the answer for all of your filtration needs.
If you are ready to see the difference best baghouse collector filters and collectors can make for your facility, contact Imperial Systems today. Our customer service representatives pride themselves in providing the most accurate and up-to-date information, optimal dust control solutions, and outstanding service for our clients. Give the experts at Imperial Systems a call at (800) 918-3013.
Read more
