by Imperial Systems | Apr 6, 2016 | Uncategorized
Watch out for the dangers of high velocity oxy-fuel spraying.
High velocity oxy-fuel spraying is one type of thermal spraying technique that is used for the production of metallic and corrosive resistant coatings on materials, such as ceramic and metallic layers. High velocity oxygen fuel coating is a mixture of gaseous of liquid fuel and oxygen that is put into a combustion chamber where it combusts constantly. A powdered stock is then fed into the gas stream where the powder partially melts and then is sprayed onto the substrate.
Industries such as the food processing industry, agricultural, and medical industry use high velocity oxy-fuel spraying coating to add a better wear resistance on medical tools, agricultural or construction vehicles and decrease corrosion in these same items. The resulting benefits of high velocity oxygen fuel coating are many for these industries, but the dangers of high velocity oxy-fuel spraying lies in the manufacturing process.
What Are the Dangers of High Velocity Oxy-Fuel Spraying?
Because thermal spraying or high velocity oxygen fuel spraying atomizes molten metals it poses hazards to the operator through dust and fumes according to the Fabricators & Manufacturers Association, Intl. Other small metal particles have the potential to ignite and causes explosions, and sprayed metals such as nickel and chromium are known carcinogens. Thermal spraying operators can contract a fever type reaction called brass chills if they are exposed to toxic fumes from copper alloys, zinc, or bronze.
So what’s the answer to protecting the high velocity oxy-fuel spraying operators health and safety? The Occupational Safety and Health Administration suggests fitting your metalworking facility with high quality dust collection and ventilation systems to provide the operators with a safe and pollution free environment.
At Imperial Systems, our CMAXX™ Dust Collection Systems have provided a safer environment for the metalworking industry for over a decade. The CMAXX™ System has been designed with 10% more filter media, and an innovative PD Technology for maximum cleaning performance. Not only does the CMAXX™ Dust Collection System give you twice the filter life, but the internal area of our dust collection system offers 20% more surface area around the cartridge filters causing more dust to drop in the hopper before attaching to the filters. The CMAXX™ offers many more amazing features such as:
- Increased Cleaning Power with an Energy Efficient and High-Performance Manifold Mounted Pulse Valves.
- Up to 40% More Cleaning Power.
- Vertical Cartridge Design
- 20% Lower Internal Velocities
- Particulate and Dust are More Evenly Distributed Throughout the Filters
If you’re looking for quality and safety for your thermal spray coating process, contact Imperial Systems today!
High Velocity Oxy-Fuel Spraying | High Velocity Oxy-Fuel Sprayings
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by Imperial Systems | Apr 4, 2016 | Uncategorized
Learn how to avoid dust combustion at your metalworking facility.
The metalworking industry is familiar with the perils of having polluted, particulate-ridden air. According to the Occupational Safety and Health Administration the following 5 elements can cause a devastating blow to any manufacturing plant:
- Fuel – Combustible Dust
- Ignition Source – Sparks
- Oxygen
- Dispersion of Dust Particles
- Confinement
So what is the solution to preventing an instantaneous combustion from dust along with the other threatening elements to your facility? The right answer is to install one of North America’s top quality laser and fume extraction systems. The better answer is to install the top quality CMAXX™ Dust Collection System with an in-line spark trap from Imperial Systems.
The Benefits of An In-Line Spark Trap
What’s the purpose of an in-line spark arrestor?
Imperial Systems in-line spark traps are meant to be the first line of defense in preventing potential dust explosions. An in-line spark trap prevents potential fire hazards by containing the spark before it finds its way to the combustible dust or any other potential fire hazard in the main unit of your dust collection system.
Take into account these number when considering the purchase of an in-line spark trap:
- Metal dust accounts for 20% of the explosions that occur nationwide
- 7% of ignitions sources are caused by fabricated metal
- 8% of ignition sources are caused by Primary Metal
When going over the pros and cons of purchasing the CMAXX™ system there really are no cons. Your fume extraction system is a preventative measure to ensure the safety of your metalworkers. The in-line spark trap is just another form of insurance that will neutralize the threat of a fatal explosion.
What Else Does the CMAXX™ Dust Collection System Offer?
The CMAXX™ Dust Collection System has 10% more filter media than other same-sized vertical cartridge collectors. The internal area of the CMAXX dust collector system offers 20% more area around the cartridge filters causing more dust to drop in the hopper before attaching to the filters.
- Space Saving – Low Profile Design, Small Footprint
- Vertical Cartrige Design – Longer Filter Life
- Best in Class – Internal Velocities are 20% Lower
- Military Grade Door Latches. No Truck Trailer Hardware.
- 15 Year Manufacturer’s Warranty
- Lowest Internal Velocities from a Larger Housing – Longest Filter Life
- Graphite Industrial Enamel: Corrosive Resistant Paint; Inside and Outside
- Energy Efficient, High-Performance Manifold Mounted Pulse Valves – Increased Cleaning Power
- Tool-free, Heavy Duty Filter Door – Less Service Time
- Modular Design – No External Bolts on Dirty Air Plenum – Less Chance for Water and Air Leaks
- Heavy Duty 7 & 10 Gauge Construction; Nickel Plated Hardware
- Air Pressure Gauge on Compressed Air Manifold
- High Efficiency – Cleaner Plant Air
- PD Technology – Up to Twice the Filter Life
- Factory Assembled Air Header and Top Section – In Most Cases, Hopper and Legs Ship Disassembled
- No Internal Frame on Dirty Air Plenum – Fewer Internal Ledges for Material to Build Up
For more information on our in-line spark arrestors or our CMAXX™ Dust Collection System contact Imperial Systems today!
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by Imperial Systems | Mar 25, 2016 | Uncategorized
Don’t let the sparks fly in your metalworking facility. Employee safety is a top priority at Imperial Systems
All across the globe, metalworking plants have seen an overwhelming amount of damage and fatalities caused by explosions and fires that could’ve been prevented with quality spark traps, or spark arrestors, and dust collection systems.
The problem that is seen in the metalworking industry is when a spark finds its way into the main component of a dust collection system causing the ignition of combustible dust, which causes devastating damage to the lives of metal fabricators and metalworking plants.
The National Fire Protection Association has a comprehensive guide on the control of ignitions sources to prevent explosions (NFPA 654):
- The use of proper electrical equipment and wiring methods.
- The control of static electricity.
- The control of sparks, open flames, and smoking.
- The control of mechanical sparks and friction.
- The use of separator devices to remove foreign materials capable of igniting combustibles from process materials.
Consider that 7% of ignitions sources are caused by fabricated metal, while metal dust accounts for 20% of explosions. It seems surprising then that spark arrestors are often overlooked as a necessary device to help prevent explosions in the metalworking industry. The initial thought is that an efficient high quality dust collection system, efficient filters, and implementation of the safety standards set by OSHA and the NFPA will be enough to prevent fires and explosions from occurring. But consider the lives at stake, and the overwhelming cost of damage to your metalworking facility when the solution to preventing fires and explosions was purchasing efficient spark traps.
In-Line Spark Traps From Imperial Systems
- A simple installation: Our unique spark trap system does not require upkeep from their providers, meaning they are hassle-free in addition to being simple to install. They do not require any moving parts or additional welding.
- Optional sizes and features: You can choose between a carbon and stainless steel finish. In addition, you can choose to include raw inlets and outlet edges to your spark traps.
- Customized fit: With both horizontal and vertical configuration options, an Imperial Systems arrestor can be aligned to your collector without fail.
By now, you understand the importance of incorporating spark traps in your current dust collections system. At Imperial Systems, we don’t want safety to be a hassle. So we’ve made our spark arrestor easy to purchase and easy to install into any system.
Contact Imperial Systems today at 800.918.3013 or learn more by emailing us at info@isystemsweb.com to discuss the right spark arrestor for you.
Spark Traps | Spark Trap
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by Imperial Systems | Mar 24, 2016 | Uncategorized
Minimize risk and increase safety with Imperial Systems!
At Imperial Systems, we understand choosing the right dust collection system for your metalworking plant isn’t a decision taken lightly. There are countless hours poured into the right dust collection system, why it’s the best dust collection system, and how each dust collection system and company compares to the rest.
The dangers involved in the metalworking industry come as no surprise to those who work in it day in and day out. Metalworkers step into a metalworking plant fully aware of what can go wrong, but what if you could give them reassurance with a dust collection system coupled with filters that are capable of deflagration isolation while stopping a flame front.
Our CMAXX™ Dust Collection System together with our DeltaMAXX™ IDA (In-Line Deflagration) Cartridge Filters can provide you with the advanced features you need and the safety you deserve!
Deflagration Isolation and More Advanced Features of the DeltaMAXX™ IDA Filters
The hazards of a machine malfunctioning, dust, fumes, or sparks can present serious safety risks to your business and your employees. The purpose of our DeltaMAXX™ In-Line Deflagration filters is to prevent disastrous fires or explosions from taking lives, and decimating your metalworking business. Without the IDA’s advanced and innovative technology the effects of an untamed flame front and the inability to isolate a deflagration could be disastrous!
Here’s how the certified technology of our CMAXX Dust Collection System and DeltaMAXX™ IDA (In-Line Deflagration Arrester) Cartridge Filters work.
In order to ensure our DeltaMAXX™ IDA Cartridge filters were capable of stopping a flame front we had a third party test the CMAXX™ Dust Collection System multiple times. Our numerous tests proved that the DeltaMAXX™ IDA Cartridge Filters were capable of a deflagration isolation and stopped a flame front test after test after test. We knew the DeltaMAXX™ In-Line Deflagration filters could stop a flame front, but we had to look further than that. Yes, it stopped the flame front, but was there any damage to any other portion of the dust collection system? The answer is NO! Not only was the DeltaMAXX™ IDA Filter able to stop the deflagration but there were no traces of sparks or flames down from the filters or the clean air plenum!
The testing continued to see how effective the CMAXX™ Dust Collection System was without explosion venting. We wanted to see if the body could withstand a deflagration isolation of cornstarch at 185 KST with pressures exceeding 4 PSI. The explosions diverted through the filters, the internal cages of the filters remained in perfect shape, and the seals were not deformed or melted.
CMAXX™ and DeltaMAXX™ IDA Filters – the security you need for your metalworking business!
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by Imperial Systems | Mar 19, 2016 | Uncategorized
Reduce emissions with our DeltaMAXX™ replacement cartridge filters!
What are you looking for in a quality cartridge filter replacement? With any search for the perfect filter, you’re looking for a replacement cartridge filter that improves the efficiency of your dust collection system, reduces the change-out frequency which saves you time and money, and the capability to customize the cartridge filter to your dust collection system.
Nearly three years ago Forbes named metalworking as #5 on their list of deadliest jobs in America. At Imperial Systems, we know the hazards that metalworkers face due to the fumes, dust, smoke, and sparks they work with daily. That’s why it’s important to find a cartridge filter replacement manufacturer that can provide you with the features you need to keep your metalworkers safe!
Why Make DeltaMAXX™ Your Cartridge Filter Replacement?
Longer Filter Life – Our filters have an advanced NanoFiber technology that stops submicron particles from entering and becoming embedded into the media beneath the NanoFiber. Because of our nanofiber technology this prolongs the life of our filters. Giving you what you need – twice the filter life. Longer filter life minimizes workers exposure to dust, saves on maintenance and disposal costs, and has less impact on the environment.
- Best Surface Loading Performance – Adding to the longer filter life you need is the best surface loading performance in the industry.The DeltaMAXX™ Cartridge Filter Replacement uses less compressed air due to the reduced buildup in and on the filters. Because of less buildup there are fewer pulses, and fewer pulses leads to a longer filter life.
- Highest Efficiency – Due to our highest quality pleated media our filters have a high efficiency of 99% .3 -.5 Miron. In order to perform at their peak level, average filters need time to warm up. DeltaMAXX™ Cartridge Filter Replacements have nanofiber technology that gives our filters the ability to work at their peak performance immediately!
These are the top three reasons why you should choose DeltaMAXX™ as your cartridge filter replacement, but here are a few more reasons to consider Imperial Systems cartridge filters:
- Our filters are manufactured for all makes and models of cartridge dust collectors.
- Our impressive MERV 15 Filtration Efficiency Rating!
- Lower Operational Mass Emissions
- Reduced Dust Collector Operational Costs
- Replacing the cartridge filters can be one with just one person, and can take less than an hour to replace.
If you’re in the market for a reliable, efficient, longer-lasting filter think Imperial Systems! Contact us today, and let’s get your dust collection system fitted with our DeltaMAXX™ replacement cartridge filters!
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by Imperial Systems | Mar 8, 2016 | Uncategorized
The DeltaMAXX™ advantage gives you results your desire!
A metalworking plant requires the use of quality dust collector systems, and efficient industrial dust collector filters to protect metal fabricators from the dangers that face daily. What are your essential needs when looking for replacement filters for your dust collector? As a metalworking business owner your needs are simple. You want industrial dust collector filters that will give you the security you need while providing you with the savings you want.
In the last 30 years, there have been over 700 injured and 119 deaths due to combustible dust incidents in all forms of manufacturing according to the U.S. Chemical Safety Board. In order to combat such tragedies, Imperial Systems goes above and beyond the safety guidelines established by the Occupational Safety and Health Administration (OSHA) and the National Fire Protection Association (NFPA). We’ve spent over a decade of our business innovating dust collector industrial filters, and we continue to improve in order to stay one step ahead of your needs.
The DeltaMAXX™ Advantage of our Industrial Dust Collector Filters
Up to Twice the Filter Life- Advanced NanoFiber Technology
- A Superior MERV 15 Filtration Efficiency
- Lower Operational Mass Emissions
- Less Pulse Cleaning
- Highest Quality Pleated Media – 99.9% Efficiency .3 to .5 Micron
- Best Surfacing Loading Performance
While these advantages of the DeltaMAXX™ industrial dust collector filters are certainly impressive, how does it translate into the safety and savings you need for your metalworking business?
The nanofiber technology that is used in our filters stops submicron particles from entering and becoming embedded into the media beneath the nanofiber. Giving our filters a higher efficiency rating due to the nanofiber technology being 50% smaller than competitive fibers improving our DeltaMAXX™ filters filtration by of 50% (.3-.5 Microns). This allows for a lower resistance to airflow due to our impressive surface loading technology and enhanced dust cake release.
Metalworkers benefit from the added safety of our surface loading technology by reducing their exposure to toxins. The best surface loading technology has less dust build up. Less buildup of dust requires fewer pulses, and fewer pulses means reduced emissions and fewer safety hazards.
With our filters requiring fewer pulses this decreases the stress they are under and increases the life of the filter. In fact, our DeltaMAXX™ industrial dust collector filters pulses up to 94% less often than our competitors. The advantages of our DeltaMAXX™ filters give you longer filter life, increases efficiency, reduced emissions, fewer safety hazards, and increases savings.
When you need a company that goes above and beyond the standards of metalworking industry contact Imperial Systems!
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