No Metalworker Should Be Without This Industrial Dust Collector Service

No Metalworker Should Be Without This Industrial Dust Collector Service

As a metalworker, you deserve the best industrial dust collector service in the industry.

If you are in the metalworking business, you know that safety has to be a number one priority every day. Between dangerous processes, dust and fumes, and flying sparks, there are more than enough risks to keep you preoccupied.  However, your work requires your full attention to create the quality products your clients rely on.  To alleviate some of the stress and ensure the safety of your shop, you need a reliable industrial dust collector service on your side.  At Imperial Systems, we can help you understand the importance of the quality, safety, and value such a company should be able to provide you.

High Quality Products

industrial dust collector serviceFirst and foremost, you need an industrial dust collector service that can provide you with high quality products you can rely on.  When evaluating a company’s products, begin by ensuring that they will meet OSHA and NFPA standards for dust and fume collection.  However, these standards are just the minimum of what you should consider.  Although many products can deliver the necessary safety specifications, not all can deliver the value you need.

For any dust or fume collection productions, whether you are looking for an entire system or simply replacement cartridge filters, it is important to consider their efficiency.

  • Are you actually getting the cleanest possible air from this product?
  • Are they made to be energy efficient, or will they run up a massive electric bill with minimal results?
  • Are they made with the latest technology, or are they still using outdated modes of filtration?

Asking all of these questions will ensure that you find a dust collector service whose products can deliver the safety and value your metalworking business needs.

Outstanding Service

Of course, products are only half of the equation when it comes to the right industrial dust collector service.  It is also imperative to find a company who is dedicated to providing the best possible customer service.  Some larger services in the industry are so focused on mass producing their products that their customer service leaves a good deal to be desired.

You need a company who will help you engineer the solution that your shop needs instead of just giving you a sales pitch.  You also need quick order fulfillment and help with installation and maintenance from a crew who is efficient, knowledgeable, and professional.  If any of these elements of service are missing, you need to look for a different company.

The Industrial Dust Collector Service That Delivers

At Imperial Systems, you will find some of the highest performing products in the industry, offered alongside world class customer service.  For more information about our industrial dust collection products and services, contact us today at 800.918.3013.

Read more
Competitive Replacement Filters are Not Your Best Bet

Competitive Replacement Filters are Not Your Best Bet

Did you know that materials and nanotechnology could make the difference for your filter life?

What are the advantages of the competitive replacement filters?

competitive replacement filtersYou have probably heard of the competitive replacement filters as being long lasting, and standing up to the worst conditions. You certainly don’t want filter distortion or blowouts when it comes to metalworking. These types of errors in products can create major health and security concerns.

But are competitive replacement filters all that they claim to be? Or could you possibly find a company that offers the same product at a lower cost, while boasting higher quality in material and technology innovation?

We’d like to answer that question for you.

Yes.

Imperial Systems has been rated above their competition in satisfaction surveys with the product, which breaks down to higher quality development processes, materials, and advanced technology.

We offer double the filter life for our air filter bags. We use advanced nanofiber technology and offer MERV 15 filtration efficiency for a higher quality product.

Competitive replacement filters use an exclusive media bonded to a welded wire grid for filtration technology, which they claim will hold more dirt/dust for longer. However, this means that their product is made of several materials, which is still not optimal. We have innovated in the industry, offering the most advanced NanoFiber technology available in filters (which is how we can guarantee a filter life double that of most other companies in the industry). The nanofiber stops submicron particles from becoming embedded. We also use a heat sealed airbag, so that fine particles can’t leak out. Our loading technology operationalizes dust take release, another factor leading to our longer filter life. Last, our pleated media is also of the highest quality. We offer 99.9% efficiency .3 to .5 micron –hard to find in most parts!

If you want to know what it feels like to work with the best in the dust collection and air filtration industry, talk to us. Our representatives are available to talk anytime and answer any questions you have. Our goal is to ensure that you have the safest and most economical dust filtration experience possible. For safety, quality, and value, call 800-918-3013.

competitive replacement filters | competitive replacement filter

Read more
3 Reasons Your Facility Is In Desperate Need Of A Professional Dust Control Service

3 Reasons Your Facility Is In Desperate Need Of A Professional Dust Control Service

When your facility needs some tender loving care, Imperial Systems will pick you up and dust you off.

Let’s not sweep this issue under the carpet. The metalworking industry can create alot of dust. What do you do with that dust? Does it fall to the ground and get swept up throughout the day? Does it lay across your desk or machinery until there is that one person that can’t handle it anymore and they clean it up? What if I told you that you need a professional dust control service?

Here’s Why professional dust control service

  1. You’re compromising the health of your employees and yourself. When it comes to dust, you might think it’s an issue you can just brush off your shoulder, but you’re wrong. Some illnesses and cancers such as Mesothelioma can develop in people who are exposed, but it can take 20-50 years to manifest itself in the form of cancer in an individual. There are between 2,000 and 3,000 new cases every year. Hiring a professional dust control service will significantly lower the risk of contacting this cancer amongst other illnesses related to dust.
  2. You may be wasting time. If your facility has layers of dust over machines and desks, there’s a good chance that you or your employees have to take time to remove the dust, and be sure that the product being fabricated is free of dust and debris. Let’s say that it takes an average of only 15 minutes a day per employee to clean off areas filled with dust, to ensure the quality of their product. With 15 minutes per day, multiplied by 20 employees, which brings a total of 5 wasted hours, cleaning up dust. This is where a professional dust control service would help greatly.
  3. You are undoubtedly wasting money without a professional dust control service. You are playing roulette with putting the health of your employees at risk, allowing your employees to waste valuable time cleaning and pouring money directly into places that are not a good return on investment.

The dust floating around your facility are made up of fine particles of metals, plastic, asbestos and fumes from all the welding, cutting and molding you may be doing. It is imperative that you have an OSHA compliant dust collecting system.  For over 10 years, Imperial Systems has been a leading professional dust collector service company in North America.

By utilizing a professional dust collector service, you will have dust collection at your fingertips. Imperial Systems offers high-quality professional dust collector service with our customized systems. Give us a call  and improve your employees health today!

Related blog post: Welding Fumes and Cancer: The New Research Will Surprise You

Read more
Competitive Replacement Filters are Not Your Best Bet

Never Buy Donaldson Replacement Filters Again

Discover the advantages Imperial Systems’ filters have over Donaldson replacement filters and make the switch today.

Are you still buying Donaldson replacement filters for your metalworking business?  If so, you are throwing away money on a product that is not providing you with the longest lasting filtration in the industry.  Rather than continuing to spend more money on less performance, take the time to discover why many metalworkers like you have switched from Donaldson replacement filters to Imperial Systems’ DeltaMAXX cartridge filters.  Once you discover the difference, we have no doubt that you, too, will switch to the replacement filters which can provide you the performance, lifespan, and savings you really need for your metalworking business.

DeltaMAXX Offers the Advantages You Depend On…

Donaldson Replacement FiltersWhen you started buying Donaldson replacement filters, you were probably impressed by a number of their advantages: the latest nanofiber technology, a MERV 15 efficiency rating, and a perfect fit in your existing dust collection systems.  Certainly these are all important assets to have when it comes to handling your workshop’s heavy duty metalworking dust and fumes.

Did you know that you can find all of these same advantages from Imperial Systems’ DeltaMAXX cartridge filters?  With the same nanofiber technology, you get a high performance filter which requires minimal pulse cleaning.  You will also get the highest efficiency rating in the industry and can be confident that these filters will be compatible with your current dust collection system.

…With More Long Term Benefits

However, the DeltaMAXX advantages actually go above and beyond those of the Donaldson filters.  Two areas that we know are important to metalworking businesses which stand out are:

  • Lifespan: Using the best surface loading technology, our filters are proven to offer up to twice the filter life of the industry standard.  This feature will not only save your business money, but also the time and stress of continually having to order and replace new filters.
  • Fits All Makes and Models: At Imperial Systems, we understand that your needs as a business are continually changing, as technology and methods develop over time.  So, you may have a Donaldson dust collector system now, but in a few years, that may be replaced by another.  You need a reliable filter which you can find to fit any one of the systems you may choose.  That’s why Imperial Systems manufactures our DeltaMAXX filters to fit all makes and models of dust collection systems.

Ready to Switch From Donaldson Replacement Filters?

Now that you know that you can get all of the advantages of a Donaldson cartridge filter, and more, when you switch to the DeltaMAXX filters, what more are you waiting for?  Give our service representatives a call today to get more details or to place your order.  Contact us at: 800.918.3013.

Read more
Competitive Replacement Filters are Not Your Best Bet

NEW CrownTECH Roof Set to Display at Fabtech this November

How-To-Calculate-Air-FlowImperial Systems has changed the roof design of all CMAXX Cartridge Dust Collectors to have a solid one-piece roof. The CrownTECHTM roof on the CMAXX is fully reinforced and slightly positively bowed to make the unit stronger and assist with water runoff. Even with these changes, the CMAXX dust collection system still holds the title for the only modular dust collector with no external bolt holes.

The three key features of the new roof design are: 1. Zero bolt holes, 2. No individual panels, and 3. No roof seams between the modular.

Imperial System’s competitor’s similar unit, with 16 cartridges, has close to 68 feet of sealed connection and approximately 160 bolt holes with over 1000 holes throughout the collector from the bolted panel design. This old style of fabrication leads to potential leaks and holding water resulting in rust and damaged equipment from freezing.

The CMAXX Dust Collector stands tall on the claim of no external bolt holes with an industry best 15 year warranty.crowntech-logo_091616

The new CrownTECHTM roof is set to display this year at Fabtech 2016 in Las Vegas. Be sure to stop by booth # N1825 to check out Imperial’s products.

Competitor-Roofing-Problems

FARR Collector Water Damage

 

These pictures show how the competitors roof holds water from the panels being under vacuum. It also shows corrosion around the external bolts and bolt holes

 

Read more
3 Reasons Your Facility Is In Desperate Need Of A Professional Dust Control Service

Industrial Dust Collector Filters: Cleaning Vs. Replacing

Industrial dust collector filters are crucial in a wide variety of industries, and DeltaMAXX has been shown repeatedly to be the top of the line brand of filter that our clients can trust. Our filters have over a ninety-nine percent efficiency rate for collection of 0.3 to 0.4 micron particles, and with the nanofibers at half the size of those of our competitors, they are the industry’s most efficient cartridge dust collector filters. With a significantly longer life expectancy and reduced outlet emissions, our filters will not only prove to be a wise investment from a financial standpoint, but they will also give you and everyone in your workplace a reason to be confident in the efficiency and safety provided by your dust collection system.If you’re looking for information on cleaning or replacing your industrial dust collector filters, Imperial Systems can help you make an educated decision about the equipment you need.

At Imperial Systems we understand that monitoring the performance of your dust collector is not usually at the top of your priority list, as you have many other responsibilities to fulfill and customers to satisfy. For that reason, we have made it one of our priorities to make it simple for our clients to stay on top of maintaining their dust collectors in prime working condition. One way we do this is by making it easy for you to install your replacement filters quickly and hassle free. We check up on our customers on a regular basis, so when the time comes to switch out your industrial dust collector filters, we can have them delivered to you before you need them.

Can We Clean Our Industrial Dust Collector Filters Instead of Replacing Them?

Some of our clients have asked us about cleaning their filters to cut back on the frequency of replacing them. All industrial dust collection filters must be replaced at some point, but naturally, everyone wants to extend the lifespan of their filters in order to save money. Unfortunately, we have no reason to believe that you can actually cut down on your expenses by cleaning your dust collector filters, as opposed to ordering replacements. In addition, and more importantly, if you remove the filter and attempt to have it cleaned in-house or by a third party, you may jeopardize the integrity of the nanofibers on your filters, which can lead to more problems and additional costs in the long run.

Here are just a few reasons why we encourage our customers to stick with replacing their filters on a regular basis instead of having their used filters cleaned:

  • With our cleaning processes built into your dust collection system, you can extend the life of your industrial dust collector filters.
  • The nano-sized interfiber pores in our filters allows caked dust to fall off easily with a reverse pulse cleaning system.
  • If you remove and clean your filters, our emission statement is null and void, and it cannot be used for DEP/OSHA permits.

Contact us if you have any questions about our DeltaMAXX filters or dust collection systems in general. We look forward to helping you maximize the efficiency and safety of your dust collection system without any hassle.

 

Read more